১. মাইক্রোজয়েন্টিং (মাইক্রো ট্যান্ডন) লাইনের ২০১৮

WEINIG GRECON Czopiarka HS 120

WEINIG GRECON HS 120 – FINGER JOINTING LINE FOR WOOD

Basic information:
Model: GRECON DIMTER HS 120 LI
Manufacturer: WEINIG (Germany)
Machine type: finger jointing line for wood
Year of manufacture: 2018
Year of last upgrade: 2022 (expansion with ABB automatic loading)
Net price: €499,000

A) Finger Jointing Line Specification
- WEINIG GRECON HS 120 finger jointing machine (2018) with brush-type feeder for wooden components
- Two throughfeed milling machines for finger profiling
- Automatic glue applicator with application quality control (GlueEye Vision system)
- Pre-jointing station for components
- Finger joint press, pressing length approx. 6.1 m (6100 mm)
- Integrated line with ABB robot – automatic loading to the finger jointing machine
- Automatic glue suction from a 1000 l IBC container with agitator

Robotic loading:
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- Four-axis ABB IRB 6640 robot
- Two pallet cells enabling continuous operation
- Maximum component length fed by robot: from 110 to 600 mm
- Year built for robotic workstation: 2021

Material Handling:
- Roller conveyor system with turntables for feeding strips to the robot cell
- FAMAD DBNA-40T DUO scissor lift at the press (automatic height adjustment, 6.0 x 1.3 m table)
- Roller buffer storage for finger jointed strips – storage lanes with a total length of 82 m

B) Technical parameters
Material dimensions and range:
- Infeed wood length: 110 – 900 mm
- Maximum material width: 150 mm
- Maximum material thickness: 50 mm
- Finger jointed strip length: approx. 6100 mm
- Number of milling stations: 2
- Number of scoring units: 4

Drive and power:
- Total connected load: 75 kW
- Machine weight: approx. 12,800 kg

Required space and installation:
- Required working length: approx. 14 m
- Required width: approx. 10 m

Utility connections for production line:
- Electric power 400 V / 3 phase
- Compressed air
- Chip and dust extraction
- Internet access (control and diagnostics systems)

C) Application of GRECON HS 120
The GRECON HS 120 line is designed for throughfeed processing and finger jointing of short wooden components into continuous lamellas up to approx. 6,100 mm in length.

Used in the manufacture of:
- Furniture panels
- Countertops
- Construction components
- Mouldings and solid wood semi-finished products

D) Staffing and number of operators
The GRECON HS 120 line with ABB automatic loading (2 pallet cells, alternating operation) requires just one operator.

E) Production process
1. Pallets with pre-sorted wood components are placed in the loading cell.
2. The ABB robot picks the components from the pallets and feeds them onto the GRECON HS 120’s belt magazine.
3. The line machines the male and female fingers on both ends of the components in a throughfeed process.
4. The automatic glue applicator applies adhesive (monitored by GlueEye Vision).
5. The pre-jointing station assembles the pieces to the specified length.
6. The cross-cut saw trims the lamella to length and feeds it to the press.
7. The press compresses the lamella until the glue is fully cured.
8. Finished lamellas are placed on the scissor lift, quality controlled, and conveyed to the roller buffer storage.

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