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Tetra Pak® A3/Flex

Used Aseptic Filling Machine Tetra Pak A3/Flex 150V TBA 1000B – Overview


This second hand Tetra Pak A3/Flex 150V TBA 1000B is a proven aseptic carton filler engineered for industrial packaging and beverage production. Configured for Tetra Brik Aseptic 1000 ml (Base) packs, it delivers reliable, continuous operation for UHT milk, juices, and other shelf-stable beverages. With a nominal capacity of approximately 7,000 packs/hour, this used bottling line component combines high throughput with aseptic integrity for modern carton packaging.


Technical Specifications & Performance Data




Manufacturer: Tetra Pak


Model: A3/Flex 150V TBA 1000B


Year of manufacture: 2008


Filling type: Aseptic (non-isobaric carton filling)


Package format: Tetra Brik Aseptic 1000 ml (Base)


Nominal speed: ≈ 7,000 packs/hour


Working hours: ≈ 30,000 hours




Utilities




Electrical: 400 V, 50 Hz, 3-phase


Installed power: up to ≈ 50 kW (typ. 35–50 kW depending on configuration)


Compressed air: 6–8 bar, ≈ 300–500 Nl/min


Water/steam: ≈ 0.5–1.0 m³/h (for processing/sterilization utilities)
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Dimensions & Weight




Approximate footprint (L × W × H): 7 × 3 × 4.5 m


Approximate weight: ≈ 7,000 kg (model range 6,000–8,000 kg)




Note: Technical values are indicative for this A3/Flex configuration and should be confirmed during inspection/FAT.


Advanced Automation & Control Systems


The A3/Flex platform features OEM PLC-based control with a touchscreen HMI for recipe handling, alarms, and diagnostics. Motion control synchronizes forming, filling, and sealing cycles to maintain aseptic integrity and packaging quality at high speeds. Typical capabilities include:




Recipe management for UHT milk, juices, and beverage variants


Integrated process supervision and event/alarm logs


I/O provisions for upstream/downstream line devices


Recommended verification prior to start-up: PLC functions, valve actuation, pump performance, and seal integrity




Production Line Integration Capabilities


This aseptic carton filler integrates efficiently within a used bottling line or new beverage production layout:




Upstream: packaging material feed and sterilization modules as per OEM design


Downstream: conveyors to accumulation, straw/cap applicators, case packers, palletizers


Utilities/process: interfaces for CIP/SIP connection to plant systems, sterile air, water, and steam


Controls: standard digital/analog I/O and fieldbus-ready architecture depending on configuration




Ideal for second hand industrial packaging projects requiring aseptic carton formats and stable high-speed operation.


Machine Condition & Maintenance History




Condition: used, currently in storage


Approximate machine hours: ≈ 30,000


Operational note: continuous production achievable with proper preventive maintenance


Recommended checks before commissioning: pumps, aseptic valves, PLC functionality, elastomers and seals




Routine inspection, replacement of wear parts, and validation of aseptic barriers are advised prior to restart.