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LLC Evolutioner Automatic Light Gauge Steel Framing

Automatic Roll Forming Line for Light Gauge Steel Frame Production

This automatic roll forming line is designed for manufacturing Light Gauge Steel (LGS) and Cold Formed Steel (CFS) structural profiles used for steel frame houses, modular buildings, commercial buildings and prefabricated construction systems.

The production line automatically performs feeding, leveling, punching, roll forming, profile marking and hydraulic cutting according to digital production data.

It is an ideal solution for manufacturers of:

Light Gauge Steel structures
Steel frame houses
Prefabricated buildings
Modular buildings
Tiny houses
Commercial steel structures
Residential steel framing
Cold formed steel construction systems
Flexible Machine Configuration

The roll forming line can be supplied in two different configurations depending on production requirements.

Fixed Profile Machine

Designed for manufacturers producing one profile size with maximum productivity and simplified machine setup.

Multi-Profile Roll Forming Machine

An adjustable roll forming system capable of producing several profile widths on one machine by changing the roll forming configuration.

This solution provides greater production flexibility while reducing investment costs compared with purchasing multiple dedicated production lines.

Complete Automatic Production Process

The machine automatically performs the following operations:

Coil feeding
Strip leveling
Servo punching
Hole punching
Slot punching
Service hole punching
Roll forming
Profile identification marking
Hydraulic cutting to length
Finished profile discharge


The production line is designed to work with professional steel frame design software.

The operator imports production data generated from a building design into the machine control system.

Based on this information the machine automatically manufactures every structural member including:

wall studs
tracks
floor joists
roof trusses
rafters
beams
structural reinforcements

Each component is produced with the correct length, punching pattern and identification marking required for final assembly.

Automatic Profile Marking

Each profile can be automatically marked during production.

Typical marking information includes:

Profile number
Wall identification
Member position
Assembly reference
Project identification

Automatic marking significantly simplifies profile sorting and speeds up on-site assembly.

Instead of manually identifying every component, installers receive a complete production kit with every profile clearly identified.

Automatic Punching System

All punching operations are synchronized with the roll forming process to achieve high accuracy and repeatability.
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Main Advantages
Fully automatic production
Computer controlled manufacturing
Automatic profile marking
Servo punching system
Hydraulic cutting
High dimensional accuracy
Reduced material waste
Fast production
Flexible profile sizes
Suitable for custom house projects
Reduced manual labour
Easy assembly thanks to profile identification
Applications

Technical Specifications

Typical options include:

Single-profile roll forming machine
Multi-profile adjustable machine
Automatic profile marking
Servo punching
Hydraulic cutting
Automatic decoiler
Hydraulic decoiler
Computer control system
Production management software compatibility