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Idra NEO 1000

IDRA NEO 1000 – Horizontal Cold Chamber Die Casting Cell (1,000 t class), Made in Italy
Complete high-pressure aluminum die casting cell built around the IDRA NEO 1000 machine, featuring the patented 5S regenerative injection system and DCP energy-saving hydraulics – up to 54% energy saving during accumulator recharge.
Machine & core systems:

5S regenerative injection – closed-loop, single-valve speed control, injection speeds up to 10 m/s, no cavitation, independent intensification cylinder for final pressure
DCP Drive Controlled Pump system – master/slave pumps, reduced motor size, accumulator charging independent of closing and core-pull
Idra Inject Computer IC 3.2 – Siemens S7-1500 PLC, 18.5" multi-touch supervision, 3D diagnostics, Industry 4.0 / OPC UA ready, Profinet decentralized architecture
Clamping unit – Block-Control "I" tie-bar monitoring with automatic clamping-force adjustment, laser-controlled sliding shoes, hydraulic die-height adjustment, automatic toggle lubrication
Central ejection & core-pull – 2-cylinder hydraulic ejection, multiple core-pull groups on fixed and moving platens, Squeeze Pin software
New servo-driven guarding system – full machine protection, faster movement, reduced wear
CE certified according to 2006/42/EC, complete documentation set

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Cell periphery included:

KUKA KR 70 R2100 F extraction robot with gripper, 8-photocell part inspection and safety fence
Wollin AED 1000 LST2-B-GB linear sprayer, 1,600 mm telescopic arm, 6 spray + 2 blow circuits, FLT6 spraying tool with 52 spray heads
Fondarex FX Premium Mobile 700/63 vacuum system, 2 channels with per-channel curve monitoring and leak detection
TS 40 Robopress trimming press, 1000×1000 mm inside columns, 800 mm stroke, Z-conveyor
4 × Regloplas thermoregulation units – 2× 300LD oil (300 °C, 80 kW) + 2× P160LD pressurized water (160 °C)
Borries 315ARDMS marking device, 12-position casting cooling tower, good/bad part chutes, platforms with protective fence and power distribution cabinet

Price on request.

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