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Gallus TCS 250

Machine Configuration
• Unwinder
• Spot flexo UV printing unit
• 5 × wet offset printing units with CABER system
• Semi-rotary screen printing unit
• 2 × semi-rotary hot foil stamping units
• Additional semi-rotary screen printing unit
• Spot flexo UV / hot air unit
• Semi-rotary die-cutting unit
• Flatbed embossing unit
• Flatbed die-cutting unit
• Buffer section
• Rewinder
Printing & Format
Max. printing speed: up to 11,000 impressions/hour
Web width: min. 130 mm / max. 265 mm
Max. printing width: printing width: 254 mm
Max. working width: 254 mm
Repeat length: • min. 101.6 mm (4”)
• max. 254 mm (10”)
Repeat accuracy: 0.01 mm

Unwind / Rewind
Max. unwind diameter: 800 mm
Unwind shaft: 3” (max. 300 kg)
Optional shafts: 2” (max. 150 kg)
6” (max. 300 kg)
Rewind configuration: • Dual rewind: max. 650 mm each
• Single rewind: max. 780 mm
Core diameter: 3”

Drying System
UV Drying (IST/UVITerno)
UV power: 166 W/cm
Air extraction per UV unit: approx. 550 m³/h
Total extraction (UV system): up to 2450 m³/h

Materials Suitable for Printing
Paper: 80 – 180 g/m²
Film (monofilm): 0.1 – 0.25 mm
Carton: up to 300 g/m² (max. thickness 0.3 mm)
Self-adhesive materials (SK): • PE, PP, PET
Production Environment
Minimum operating temperature: 18°C
Recommended humidity: 40 – 60%

Features & Advantages
• Multi-process printing (offset + flexo + screen + hot foil)
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• High precision register control
• Semi-rotary converting capabilities
• In-line finishing (die-cutting, embossing)
• Suitable for high-quality label production
• Flexible configuration for complex label jobs

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