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ALFA LAVAL

Used syrup room with pasteurizer Alfa Laval


This second hand Syrup Room is a complete processing section designed for the preparation of concentrated base syrups and finished syrups for beverage production. Engineered for integration upstream of a premix and an isobaric filler, it supports efficient industrial packaging workflows in a used bottling line. It is ideal for beverage production environments that require reliable sugar dissolving, thermal treatment, and hygienic storage prior to mixing, carbonation, and filling.


The system covers the full syrup preparation sequence: simple syrup creation from treated water and sugar, finished syrup blending with concentrates, acids, colors, and flavors, and hygienic storage in stainless steel tanks. A dedicated pasteurizer helps ensure product stability, while mixers and pumps support consistent, repeatable processing. This Syrup Room is well suited for soft drink formulations such as cola, tonic, and other flavored carbonated beverages, and it integrates seamlessly with premix units that add CO2 just before the filling machine. The plant layout and component selection make it a practical solution for upgrading or expanding a used bottling line in the beverage production sector.


Technical Specifications & Performance Data


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Sugar dissolver: AICMA


Pasteurizer: Alfa Laval


Storage tanks (finished/simple syrup): 4 x 4,000 L Cavalzani


Storage tanks (finished/simple syrup): 3 x 2,000 L Bertuzzi


Mixers and pumps: Included for circulation, transfer, and blending


Process materials: Treated water, sugar/sweeteners, fruit concentrates, flavors, additives


Construction: Stainless steel AISI 304/316 process equipment


Cleaning: CIP-ready design for sanitary cleaning in place




Advanced Automation & Control Systems


The Syrup Room features a centralized control panel with analog/digital selectors for process management, enabling operators to supervise dissolving, thermal treatment, storage, and transfer operations. Dosing can be achieved using precision pumping and flow control to maintain recipe accuracy. Hygienic design, sanitary valves, and instrument connections support repeatability and quality. The configuration is suitable for integration with plant-level automation and recipe control, with clear operator interfaces that simplify changeovers and routine adjustments while supporting safe and reliable operation.


Production Line Integration Capabilities


This processing plant is designed to feed finished syrup to a premix unit, where it is blended with treated water and CO2 immediately before the isobaric filler. It can be integrated inline with existing beverage production and industrial packaging equipment and is compatible with used bottling line layouts handling both PET and glass bottling downstream. Recipe-based operation supports multi-flavor portfolios, and transfer connections allow straightforward tie-in to upstream water treatment and downstream premix and filling systems.